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Fuse Performance Cap

# I7266 10 day production time$18.71 - $21.53 | Min Qty 24

Our Fuse Performance Cap blends timeless style with modern comfort. Its mid-profile, six-panel design and modified flat visor offer a sharp look, while its lightweight polyester performance fabric keeps you cool, comfortable, and ready for anything. This mid profile six panel structured cap, with a modified flat visor, Polyester performance fabric, UV guard and moisture wicking, quick-dry sweatband with adjustable snapback closure.
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Imperial 7054T 6-Panel Wingman Two-Tone Performance Rope Cap w/ Patches or Embroidery

# I-7054T 15 day production time$29.93 - $32.15 | Min Qty 24

Introducing the 7054T - The Wingman 6-Panel Two-Tone Performance Rope Cap, a stylish and functional accessory that incorporates top-quality materials and design features for a superior experience. Crafted with performance polyester fabric, this cap offers exceptional durability and comfort. OSFM. The six-panel construction and structured mid-crown profile provide a sleek and modern look. The cap is accentuated with a woven rope along the base of the front panels, adding a touch of sophistication to its design. The adjustable plastic snap closure ensures a secure and customizable fit. Comes included with leatherette patches or embroidery included up to 5,000 stitches. Custom patches available - quote upon request.
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Richardson 115 Low Pro Heather Trucker

# R115CH 10 day production time$18.95 - $21.76 | Min Qty 24

Classic trucker cap style built with the Richardson quality you've come to expect. Inspired by the best-selling style 112, the 115's lower profile and adjustable snapback makes this cap a perfect for those who like a more tailored fit with the classic look of heathered cotton. This hat has 4 different hat colors that can be customized with an embroidered logo with up to 5,000 stitches. Hats consist of 47/47/6 Poly/Rayon/Spandex blend front with 100% poly mesh.
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Sublimated Bucket Hat

# BUCKETHAT-SUBL 20 day production time$11.70 - $13.04 | Min Qty 100

This old school hat is making a comeback! With crisp sublimated decoration, your brand will be sure to get noticed. This fun hat is perfect for warm weather events and parties. Plus sizes available.
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Knit Roll Cuff Beanie Cap

# KSR-750 Fusion Embroidered Applique12 day production time$9.27 - $11.41 | Min Qty 50

This beanie cap features a rolled cuff. Cotton/Acrylic blend that keeps you warm and comfortable in cold weather. Think outdoor events for this promotional item.
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Richardson 110 R-Flex Truck Cap w/ Patches or Embroidery

# R110 10 day production time$18.74 - $21.55 | Min Qty 24

This six-panel Richardson 110 R-Flex trucker hat makes the perfect gift for hat lovers with its comfort stretching ability. This hat has 20 different hat colors and consists of 13 different colored leatherette patches and 5 different patch shapes. Hats are a cotton/polyester/spandex blend and polyester mesh back. The under bill matches the color of the visor. Cap sizes: SM-MD (7-7 1/4) and LG-XL (7 3/8-7 5/8).Mid Pro Crown makes it a favorite of sports fans. Embroidery up to 5,000 stitches. Custom patches are also available - quote upon request.
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Custom All Over Print Bucket Hat

# BUCKETHAT-SR 20 day production time$10.61 - $12.02 | Min Qty 100

This 90's style hat is making a comeback! Expect bucket hats to be all the rage with almost any age group. Available in 15 standard colors or choose from 140 stock colors. With a one-color all-over print, your brand will be sure to get noticed. This hat is perfect for corporate events, outdoor events and schools. Upgrade imprint to embroidery available. Plus sizes available.
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Richardson 112FP 5-Panel Snapback Trucker Hat w/Leatherette Adhesive Patches or Embroidery

# R112FP 10 day production time$17.72 - $20.53 | Min Qty 24

This five-panel Richardson 112FP snapback trucker hat with leatherette adhesive patches or Embroidery make the perfect gift for hat lovers. This product has 13 different hat colors. Create the perfect combination that fits your needs! Hats are 40/60 cotton/polyester blend and has a 100% polyester mesh back. The under bill of the hat matches the color of the visor and has an adjustable plastic snapback. Embroidery up to 5,000 stitches is also included in the cost. Custom patches are also available - call upon request.
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USA Patriot Top Hat

# TH202USA 14 day production time$5.55 - $7.29 | Min Qty 100

Bring in July 4th the right way with this wacky yet cool foam top hat. Compression packed for freight savings and easy storage at no charge. It comes in a variety of colors besides the classic red, white and blue. Imprint on band with silkscreen or add afull color heat transfer option. Ready for assembly.
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OSPREY ELITE

# OSPREY ELITE 21 day production time$16.70 - $31.02 | Min Qty 1

Do you need premium 7-panel hats? Check out our signature premium  Zapped "Osprey Elite" hat.  Made from premium spandex fabric, sweat absorbing elastic sweatband, and a perfect medium profile fit. These hats are named after the amazing V-22 Osprey used in the U.S. Military. Made from comfortable spandex nylon blend and structured face. Turn these blank hats into your favorite custom hats. These caps will amaze you!

CASE QTY: 100 pcs : Inner box 25pc/x4box

FEATURES:

Perforated 10% spandex 90% nylon blend fabric

Extremely Durable outer shell

Flat bill

Medium profile (Great for average sized heads)

One size fits most (58cm to enclosed TPU clasp)

Turtleback TPU clasp (adjustable within 1 millimeter)

Sweat absorbing elastic ultra comfort sweatband

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USA Made Custom Beanie With Cuff

# C220K-792 49 day production time$13.00 - $23.39 | Min Qty 24

Keep warm and in style with a custom knit beanie with cuff. Your design will be in fashion with this USA made beanie
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XL OSPREY

# XL OSPREY 21 day production time$12.65 - $23.50 | Min Qty 1

Looking for a stylish and trendy XL snapback hat for your large head? The Osprey XL is a classic snapback hat that's been given a modern twist with its sleek, minimalist design and high-quality materials. Made from premium fabrics, this custom hat is durable, comfortable, and built to last. It's perfect for anyone looking to add a touch of style and sophistication to their wardrobe. Plus, with its adjustable snapback closure, the Osprey is a great fit for all large head sizes. Whether you're looking for a cool and casual accessory or a statement piece to complete your outfit, the Osprey by Zapped Headwear is the perfect choice. Turn these blank hats into your favorite custom hats. Why wait? Order yours today and step up your style game!!

CASE QTY: 100 pcs : Inner box 25pc/x4box

Features:

Water Repellent outer shell
Size: 62cm to 2nd snapback (4 cm larger than One size fits most)
Fully customizable sewn on patch
One size fits most Snapback
CROWN: Medium-Profile
VISOR: Flat-bill
FABRIC: Structured Water repellent Polyester, Perforated polyester backing for maximum airflow
Blank front for you to easily create your favorite custom hat
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Dad Hat Unstructured Baseball Cap

# BASEBALLHATUNSTRUCT 20 day production time$5.01 - $8.15 | Min Qty 100

This cotton twill baseball cap includes 1 location embroidery on a 6 panel unstructured hat. Multiple clasp clasp options available (velcro, snap bag, metal hook and loop). We can add further customization with inside tags, hang tags, and custom hat lining.
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BLACKHAWK ELITE

# BLACKHAWK ELITE 21 day production time$16.70 - $31.02 | Min Qty 1

The most elite hat on the market is here. Look no further than Zapped Headwear's Blackhawk ELITE hat! Made from premium materials and expertly crafted with attention to detail, this custom hat is the perfect addition to any wardrobe.

With its sleek and trendy design, the Blackhawk ELITE custom hat is perfect for any occasion, from casual outings to special events. Its durable construction ensures that it will last for years to come, while its comfortable fit and adjustable sizing make it easy to wear all day long.

CASE QTY: 100 pcs : Inner box 25pc/x4box

FEATURES:

Perforated panels spandex nylon blend fabric with 1 inch break for optimizing decoration space on side of hat

Maximum airflow forehead perforations with black acrylic inner taping for stain proofing

Extremely Durable outer shell

Slightly curved bill

Medium profile (Great for average sized heads)

One size fits most (58cm to enclosed TPU clasp)

Turtleback TPU clasp (adjustable within 1 millimeter)

Elastic ultra comfort sweatband

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Mesh Baseball Cap Trucker Style Hat

# PSCT0062 3 day production time$2.36 - $5.59 | Min Qty 50

Cool off and get comfortable wearing this lightweight 23.6� mesh trucker hat, designed with a soft polyester-cotton front and breathable mesh back! The adjustable plastic snap closure fits most head sizes, making it a versatile choice for everyday wear. Whether you're camping, fishing, running, or just out and about, its vibrant color options let you match your style. It also makes a thoughtful gift for anyone who loves the outdoors! Customize it with your company name or logo to create a standout promotional item for your next event.
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Deluxe Knit Sherpa Lined Beanie Cap

# DKSB-500 Fusion 4CP Sublimation DigiPrint applique12 day production time$15.23 - $17.01 | Min Qty 50

This deluxe Acrylic knit beanie cap features a rolled cuff and a warm, soft Sherpa lining. Great cold weather item!
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Plastic Fire Hats w/ Stock Paper Shields

# 66777FSPC 10 day production time$1.28 - $1.65 | Min Qty 100

Plastic Fire Hats w/ Stock 4-Color Process Digital Printed Paper Shields hot melted to the front of the Fire Hat. 12 colors of Fire Hats available. One size fits most. 8 designs of Shields available. Shield size is 4.3" High x 3.8" Wide. Elastic string chin strap attached with hot glue.
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Full Color Cotton Fisherman Bucket Hats Sun Caps

# DSPCLA0020 4 day production time$1.85 - $3.49 | Min Qty 50

Experience ultimate comfort and protection with our Cotton Sun Hat! Crafted from premium cotton, this hat offers a cozy and comfortable fit that you'll love. Whether you're heading to the beach, pool, park, camping, hiking, or simply enjoying a day of gardening, this hat has got you covered. Orders of 1,500 pieces or greater are eligible for sea shipping. Rush Service.
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Wide Brim Beach Sun Lifeguard Straw Hat

# DSPCJV0134 7 day production time$6.27 - $12.14 | Min Qty 50

This classic wide brim straw hat is designed for ultimate sun protection and customizable branding. The extra-wide brim provides extensive coverage for the face, neck, and shoulders, shielding from harmful UV rays. Features a front patch for your logo/text, plus a full print underside option to maximize brand visibility. Equipped with a black chin cord with a bead toggle, ensuring a secure fit even in windy conditions. Prices are based on ocean shipping and include shipping to one location in the continental United States. Orders of 50 pieces or greater are eligible for sea shipping.
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Richardson #258 Five Panel Rope Cap w/Leatherette Adhesive Patches or Embroidery

# R258 10 day production time$18.75 - $21.56 | Min Qty 24

The 258 combines our iconic Mid-Pro shape with a classic braided bill rope accent. Crafted with performance polyester and featuring a stay-dri sweatband, it promises exceptional fit and comfort on and off the course.
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Knit Beanie Cap

# KS-1000 Direct to Film Transfer (DTF)12 day production time$7.44 - $8.48 | Min Qty 50

This Cotton/Acrylic blend beanie cap keeps you warm and comfortable in cold weather. Think outdoor events for this promotional item.
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Spacer Mesh Lowstyle Snap USA Made / Union-Solid Color

# 6SMLPO75 15 day production time$11.03 - $12.11 | Min Qty 96

Merge low-profile performance styling with effortless snapback convenience in this Union Made in USA Spacer Mesh Lowstyle Snap baseball cap, featuring the lowstyle form-fitting shape with reinforced six panel front crafted from 100 percent cotton twill front panels and performance spacer mesh fabric with plastic snapback closure. The combination of natural cotton twill front panels with performance spacer mesh rear and side panels creates the optimal balance of premium embroidery surface and maximum breathability within the sleek lowstyle silhouette. The plastic strap snapback tab provides universal one-size adjustment making this performance cap ideal for large-scale distribution at athletic events, corporate wellness programs, and outdoor promotional occasions. The solid meshback color breakdown maintains a unified appearance that focuses attention on front panel embroidered brand messaging. The 100 percent cotton twill front delivers natural fiber embroidery quality while the spacer mesh provides three-dimensional ventilation across rear and side panels. The lowstyle profile creates the streamlined contemporary silhouette while the reinforced six panel front maintains embroidery structural support. This cap excels as performance branded accessories, athletic promotional items, corporate event headwear, and premium client gifts for clients in fitness, outdoor recreation, healthcare wellness, and professional sports sponsorship. Available decoration includes all standard methods. Compliance: ESG, Union bug, Union Label, Made in USA, American Made.
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USA Made Custom Beanie With Cuff And Pom

# C220K-794 49 day production time$15.63 - $26.43 | Min Qty 24

Custom Knit Beanie with Cuff and Pom - Keep warm in style with a custom knit beanie with a cuff and pom. Your design will be in style with this USA made knit winter beanie. Add up to four colors to create a lasting design.
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Twill Prostyle Snapback USA Made / Union-Solid Color

# 6CTSPO35 15 day production time$10.85 - $11.91 | Min Qty 96

Prostyle structured cap in 7.5 oz poly cotton twill with plastic snapback tab closure. The medium profile six panel construction delivers the professional, symmetrical crown shape that corporate brand managers specify for team headwear programs, and the snapback provides the universal sizing that event planners need when ordering for groups of any size. Internet companies outfit developer conference booth teams. Credit unions distribute them at community events where thousands of caps go out in a single afternoon. Telcos include them in retail employee uniform packages. Software developers brand them for hackathon participants and open source contributor appreciation programs. The prostyle silhouette occupies the sweet spot between casual dad cap and aggressive flat-brim — appropriate in boardroom-casual settings, trade show floors, golf courses, and warehouse break rooms. The structured crown never collapses in storage, arriving camera-ready whether pulled from a shipping carton or a desk drawer. Solid color twill provides the most predictable embroidery and screen print surface in the lineup. Also available with leather patches, woven patches, PVC patches, applique, puff embroidery, dye sublimation, visor rope, printed seam tape, and heat transfers. Union Label. Made in USA. ESG compliant.
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Wide Brim UV Protection Sun Bucket Hat

# DSPCRS0071 6 day production time$5.64 - $9.09 | Min Qty 50

This sun hat is made with high-quality lightweight water resistant 100% polyester for quick drying, with mesh panels and two-side air vent. Adjustable head size(21.5"-23.63"), fit your head well. 3.2'' wide brim anti-UV and adjustable Chin Strap, anti-drop. Large brim block out 98% of harmful rays, it is a perfect for safari, fishing, hiking, camping, travel, hunting or any outdoor activities. Orders of 3000 pieces or greater are eligible for sea shipping.
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Adult Fisherman Bucket Hat

# DSPCLCZ0163 8 day production time$1.60 - $4.25 | Min Qty 100

One size fits most: Head Circumference approx 56-58cm/22-22.8 inches. These bucket hats are made with 80% cotton and polyester lining, breathable, lightweight, comfortable, and durable for all-day wear. Orders of 5,000 pieces or greater are eligible for sea shipping. Rush Service.
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Summer Unisex Straw Panama Hat

# DSPCFY0169 8 day production time$3.30 - $9.62 | Min Qty 50

Crafted from natural straw, this unisex hat combines style with sun protection. It features a wide brim, allowing you to enjoy extended time outdoors. The polyester fabric band adds a touch of style, while its packable design makes it easy to carry in a bag. Additionally, we support custom woven labels to meet your branding needs. Lightweight and breathable, it's the perfect companion for the beach, park, music festivals, or gardening. Orders of 500 pieces or greater are eligible for sea shipping. Rush Service.
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Union/USA Made Solid Color Brushed Slide Buckle Skate Hat

# 5BCLTO35 15 day production time$11.51 - $12.65 | Min Qty 96

Achieve clean solid styling with premium slide buckle closure on this Union Made in USA Brushed Slide Buckle Skate Hat, featuring lower crown seamless flat front panel trucker shape crafted from brushed twill 100 percent cotton chino with self fabric tuck-in strap and slide buckle. The solid color configuration with slide buckle closure creates a refined premium aesthetic that elevates the five-panel skate hat silhouette above standard snapback alternatives. The self fabric strap with slide buckle delivers secure precise adjustment with the metal hardware accent that communicates premium construction quality. The lower crown seamless flat front provides clean embroidery canvas while the brushed cotton chino delivers soft hand feel. Ideal for premium lifestyle brand merchandise, boutique promotional caps, upscale event headwear, and refined branded items for clients in creative agencies, coffee culture, boutique retail, and premium hospitality. Available decoration includes all standard methods. Compliance: ESG, Union bug, Union Label, Made in USA.
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Imperial 5054T 5-Panel The Wrightson Two-Tone Performance Rope Cap with Patches or Embroidery

# I-5054T 15 day production time$29.93 - $32.15 | Min Qty 24

Introducing the 5054T The Wrightson 2-Tone Performance Rope Cap, crafted with 100% recycled performance fabric designed to keep you dry and comfortable. This stylish cap features a 5-panel 'retro fit' design, with a woven rope detail along the base of the front panel for a touch of sophistication. The performance moisture-wicking anti-microbial sweatband ensures you stay fresh all day long. Complete with a convenient plastic snap closure for a secure and adjustable fit. Comes included with leatherette patches or embroidery with up to 5,000 stitches. Custom patches are also available - quote upon request.
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Meshback Lowstyle Snapback USA Made / Union-Solid Color

# 6BMLPE75 15 day production time$11.75 - $12.87 | Min Qty 96

Merge premium natural cotton quality with effortless snapback convenience in this Union Made in USA Meshback Lowstyle Snapback baseball cap, crafted from brushed twill 100 percent cotton chino with a solid color nylon mesh back for the ideal union of luxury materials and practical promotional functionality. The lowstyle form-fitting shape with reinforced six panel front creates the streamlined close-fitting silhouette that has become the gold standard in contemporary promotional headwear, appealing to recipients across every demographic and professional setting. The plastic strap snapback snap tab closure provides instant universal adjustment that eliminates sizing complexities from bulk promotional orders, making large-scale corporate gifting programs effortlessly manageable. The solid meshback trucker hat color breakdown maintains a unified monochromatic appearance that puts embroidered brand identity front and center without visual distractions. The brushed twill 100 percent cotton chino front panels deliver the distinguished natural fiber softness and saturated color that recipients associate with premium quality, encouraging frequent wear that maximizes brand impression opportunities. The nylon mesh back ensures maximum airflow for comfortable wear during outdoor business events, summer promotional campaigns, and athletic sponsorships. This cap excels as business summit giveaways, custom employee uniform headwear, trade show branded items, and conference gift bag pieces for clients in consulting, technology, government, and real estate industries. Available decoration includes all standard methods. Compliance: ESG, Union bug, Union Label, Made in USA, American Made.
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